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輪廓儀技術(shù)方案說明書
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輪廓儀技術(shù)方案說明書
專注精密測量行業(yè)20年!Focus on R&D of precision measurement instruments since 1999,
通過ISO9001:2000國際質(zhì)量體系認(rèn)證;ISO9001:2000 qualified
通過高新技術(shù)企業(yè)認(rèn)證;High and new technology enterprise qualified

產(chǎn)品型號:MMD-100JS
更新時間:2023-11-02
廠商性質(zhì):生產(chǎn)廠家
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輪廓儀技術(shù)方案說明書

專注精密測量行業(yè)20年!Focus on R&D of precision measurement instruments since 1999,

通過ISO9001:2000國際質(zhì)量體系認(rèn)證;ISO9001:2000 qualified

通過高新技術(shù)企業(yè)認(rèn)證;High and new technology enterprise qualified

638270866243025897945.jpg

儀器測量原理Measurement Principle

該儀器為直角坐標(biāo)測量法,觸針接觸式。X軸采用高精密的摩擦導(dǎo)軌為基準(zhǔn),Z1軸采用數(shù)字傳感器,測繪出被測零件的表面輪廓形狀的坐標(biāo)點(diǎn),通過計(jì)算機(jī)的軟件對傳感器采集的原始數(shù)據(jù)進(jìn)行數(shù)學(xué)運(yùn)算處理,標(biāo)注所需的測量項(xiàng)目。

 Cartesian coordinates, stylus contacts.

● High precision air floating guide rail –As the measuring datum of X coordinate to guarantee the linear moving accuracy in X direction.

● High precision digital sensor – to get signal of Z coordinate for measuring the profile of various precise mechanical piece part.

● Computer and windows-based MMD measuring program to process the measuring data,  easy for printing and filing

測量功能Main Function

尺寸:包含水平距離、垂直距離、線性距離、半徑、直徑

夾角:包含水平角、垂直角、夾角

位置公差:包含平行度、垂直度

形狀公差:包含直線度、凸度、圓弧輪廓度

輔助生成:包含輔助點(diǎn)、輔助線、輔助圓

DimensionContains the horizontal distance, vertical distance, linear distance, radius and diameter

Angle:  Horizontal Angle,  vertical angle,  cross angle

Position tolerance: contains the parallelism and perpendicularity

Form tolerance: contains the straightness, crown, circular arc profile

Auxiliary generation: contains the auxiliary point, auxiliary line, auxiliary circle

 

技術(shù)參數(shù)Main Parameters

 

項(xiàng)目  Item

參數(shù) Parameter

分辨率

輪廓測量范圍

Measurement range

測量精度

Measurement Accuracy

Xaxis

100mm

0.1μm

直線度Straightness

0.8μm /100mm

--------

Z1(傳感器量程Sensor

40mm

0.1μm

Z高度Height

650mm

立柱

最小內(nèi)孔Min. inner hole

30mm (換小測針可測更小內(nèi)徑)

----------

線性精度

≤±(1+I0.12HI)μm

-      ------

圓弧

≤(1.5+R/8

2mmR10mm 的標(biāo)準(zhǔn)球,取樣圓弧夾角為

120°

 

角度

≤±2

60°、90°的角度塊,角

邊取樣長度為 5mm

分辨率Resolution

0.1μm

----------

產(chǎn)地Origin

美國MicroE (America)

-------

傳感器

Sensor

類型 Type

光柵傳感器 Digital grating sensor

-----------

分辨率Resolution

0.1μm

-------

產(chǎn)地Origin

美國MicroE (America)

---------

爬坡角度Climbing Ability

上升77°(Upside), 下降88°(Downside)

-------

測量速度Meas. Speed

0.02mm4.0mm/s

----------

測量方式Meas. Mode

傳感器移動Sensor moving

--------

電源Power

AC 220V±10%  50Hz

-------

環(huán)境要求Environmental conditions

相對濕度(RH):<85%

以上參數(shù)均在 20℃± 2℃,階梯溫度不超過2℃/h 和地面振動最大 RMS50Hz

2.5μm/s RMS50Hz 5.0μm/s 的環(huán)境下

測得

638270866063192065804.jpg

技術(shù)亮點(diǎn)Technical highlights

X軸采用摩擦直線導(dǎo)軌,精度高,壽命長

X-Z1軸采用進(jìn)口數(shù)字式傳感器,精度高、線性好

Z1 axis adopts imported digital sensor with high precision and good linearity

簡易的測針更換設(shè)計(jì),一次安裝,無需校正  Simple stylus replacement, one time installation, no need correction

軟件支持中英文一鍵切換  Software supports one-click switching between Chinese and English

支持winXP、win7系統(tǒng)   Support winXP, win7 system

軟件標(biāo)注與CAD標(biāo)注一樣  Software annotation is the same as CAD

圓弧、線自動識別  Automatic Recognition of Arc and Line

支持DXF格式文件導(dǎo)入、導(dǎo)出,定制CAD格式導(dǎo)出

Support DXF format file import and export, customize CAD format export

支持連續(xù)標(biāo)注、基準(zhǔn)標(biāo)注、支持任意插入點(diǎn)

Support for continuous annotation, base annotation, and insert points randomly

支持圖形自由旋轉(zhuǎn)及坐標(biāo)自由旋轉(zhuǎn)  Support graphic and coordinate free rotation

原始數(shù)據(jù)自動保存,便于多次標(biāo)注The original data can be saved automatically for multiple annotations.

鏡像功能,可保存標(biāo)注后文件  Mirror function to save annotated files

可對X、Z1軸當(dāng)前位置進(jìn)行監(jiān)控  The current position of X and Z1 axes can be observed.

具有測針自動接觸、自動抬起、自動回退功能  Stylus automatic contact, lifting and return .

可以對操作進(jìn)行無限次的撤銷及恢復(fù)操作  Indefinitely operation for Revoked and Restored

捕捉開關(guān)打開時,自動生成及捕捉交點(diǎn)、圓心 、線段中點(diǎn)、端點(diǎn)、圓弧交點(diǎn)、中點(diǎn)、切點(diǎn)等特征點(diǎn)

When the capture switch is turned on, it automatically generates and captures the characteristics of intersection point, circle center, line segment point, end point, arc intersection point, midpoint and tangent point.

即使在非比例放大的情況下,也能進(jìn)行正常的角度、圓弧、水平、垂直、線性等標(biāo)注。

Even in the case of non-proportional amplification, normal angle, arc, horizontal, vertical and linear labeling can be annotated normally.

軟件界面:

圖片5.png

產(chǎn)品(Product)

包裝(Packing)

總重量

(Wt.kg)

體積

CBM m3)

Lx

Ly

Lz

Wt(kg)

Lx

Ly

Lz

Wt(kg)

1500

800

1800

350

960

96

96

50

400

0.88

 

使用要求Usage requirement

功率需求(Power): AC 220V±10%  50Hz

環(huán)境要求(Environment requirement):溫度(T):10~30℃;相對濕度(RH):<85%

安裝地點(diǎn)無明顯振源 (No obvious vibration)

單獨(dú)地線 (Independent grounding)

 

主要配置Main configuration

部件名稱

Part Name

項(xiàng)目名稱

project name

機(jī)械部分

Mechanical Part

主機(jī)儀器架 Host instrument stand  x1

大理石工作臺面 Granite table: 1

導(dǎo)軌系統(tǒng) floating guide rail: 1

方立柱系統(tǒng) Up-right Column : 1

數(shù)字傳感器 Digital Sensor: 1

調(diào)整工作臺

Adjustment Table

水平調(diào)整系統(tǒng)Horizontal adjustment device

回轉(zhuǎn)及角度調(diào)試系統(tǒng)Rotation adjustment device

平口裝夾系統(tǒng) Fixture

校正標(biāo)準(zhǔn)件一套 Calibration Gauge : 1 set

測頭與測桿

Stylus and Probe

Φ3*21mm  R0.025mm 斜測針 :2

Φ3*21mm with R0.025mm slope tip2 pcs

Φ8*150mm 測桿:  1,

Φ8*150mm Probe: 1 pc


電器部分

Electrical Part

電器控制系統(tǒng)Electrical control system1

電腦(Computer1

HP噴墨打印機(jī)(HP Inkjet Printer1

測量軟件(Software):1

 

安裝、驗(yàn)收

1、安裝與培訓(xùn)

1.1我公司負(fù)責(zé)在用戶現(xiàn)場對設(shè)備行進(jìn)安裝和調(diào)試;

Supplier is responsible for Installation and testing on user site.

1.2在設(shè)備安裝調(diào)試時對買方技術(shù)人員進(jìn)行理論、實(shí)際操作及維修等培訓(xùn),使用戶技術(shù)人員掌握設(shè)備操作,能熟練使用設(shè)備進(jìn)行檢定工作,保證設(shè)備正常運(yùn)行并能排除設(shè)備的一般故障和特殊保養(yǎng)。. 

The user will be trained in theory, operation and maintenance during installation, to that the user could operate the equipment skillful, and could solve the general trouble and make routine maintenance. 

2、驗(yàn)收

2.1驗(yàn)收標(biāo)準(zhǔn):按現(xiàn)行國家檢定規(guī)程以及合同技術(shù)協(xié)議為準(zhǔn)。

Acceptance criteria: According to the current national verification procedure and the technical agreement of the contract.

2.2驗(yàn)收項(xiàng)目:核對該設(shè)備的供貨清單,如有漏項(xiàng)和短缺,我司負(fù)責(zé)免費(fèi)補(bǔ)齊。

Acceptance items: check the supply list of the equipment. If there are any missing items or shortages, our company will make up for them free of charge.

 

輪廓儀技術(shù)方案說明書售后服務(wù)

質(zhì)保期:設(shè)備安裝驗(yàn)收合格之日起12個月內(nèi),但不超過發(fā)貨之日起15個月。

Warranty period: 12 months from the date of equipment installation and acceptance, but not more than 15 months from the date of shipment.

質(zhì)保期內(nèi):實(shí)行“三包"政策,公司負(fù)責(zé)為用戶免費(fèi)提供計(jì)量測試技術(shù)咨詢服務(wù)。

Warranty period: Three guarantees, meanwhile providing free testing or technology consulting

質(zhì)保期外:我公司提供終身優(yōu)惠服務(wù)和技術(shù)支持,設(shè)備出現(xiàn)故障需要修理時,所換零件按成本價收取。我司有備品備件庫,終身負(fù)責(zé)為用戶以成本價提供備品備件服務(wù)。

After warranty: Providing service and support for life, and spare part with the best price, and if hardware support, the software updating free of charge.

服務(wù)響應(yīng)時間:接到故障請求電話后,5小時內(nèi)回應(yīng),我司通過電話、微信或郵件的方式指導(dǎo)買方排除故障;若故障仍不能排除,將在72小時內(nèi)派技術(shù)人員上門解決問題。

Service response time: within 5 hours upon receipt of the fault request call, our company will guide the buyer to troubleshoot the fault by phone,  or . If the fault cannot be removed, technicians will be sent to solve the problem within 72 hours.


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